Infrastructure

Our plant in Wardha

Granule to finished bag under one roof across Unit 1 and Unit 2, powered by a 2 MW rooftop solar plant with 100+ skilled packaging specialists.

Process

How a bag is made

Machinery

Machine	Count	What it does
Tape plant	2	Extrudes polypropylene tapes for weaving: the base of every strong woven bag.
Circular looms (6 & 8 shuttle)	74	High-speed 6-shuttle and 8-shuttle circular looms weaving consistent PP tubular fabric.
Extrusion lamination plant	2	Coats woven fabric for durability, finish and moisture resistance.
Metallic lamination	1	Laminates metallised film for premium, high-barrier printed bags.
Solvent lamination machine	1	Bonds printed BOPP film to fabric for strength and barrier properties.
Rotogravure printing, up to 8 colours	2	Multicolour printing with precise registration for detailed BOPP designs.
Flexo printing	1	Fast flexo printing directly on woven fabric for large runs.
Flexo printing with BOPP matching	2	Prints and registers BOPP film so the design matches the bag exactly.
Slitter rewinder	1	Cuts film rolls to width and rewinds them for clean handling.
Bag cutting & stitching (BCS)	3	Automated cutting and stitching of fabric into finished bags.
Bale press	2	Compresses finished bags into tight bales for safe, compact dispatch.
Pinch bottom machine	1	PLC based lamination machine.
Tuber Machine	1	Tubing machine for pinch bottom and valve bags.
Gusseting machine	1	Automated gusseting for compact, box-fit bag shape and stable pallet stacking.
Needle loom	1	Weaves high-tensile lifting loops and reinforced corner straps for FIBC bulk bags.
Testing laboratory	1	Measures tensile strength, elongation, GSM, lamination bond and drop impact to international standards.

Quality control